5 axis CNC equipment are developed to support the advanced needs of industries like medical, robotics manufacturing, defense, and aerospace engineering.
As someone in the production industry, you may need 5 axis milling services at some point. But when do you need it? In what situation would you be sure that you need this service?
In this article, we will be discussing when you need a 5 axis machine during production. But before we go into that, let us quickly discuss what it is all about.
5 Axis Machining: What exactly is it?
5 axis machines use CNC which means Computer Numerical Control machining to position a part or coordinate it in five different axes so the cutting tools can easily reach it.
This way, the part can be worked on with 3 main axes, that is X, Y, Z, and 2 extra rotating axes which could be A/B or B/C.
Since the part’s movement can be controlled across several axes, cutting tools are offered more flexibility that makes them act in multiple directions. So, most angles can be easily reached, making it possible for more dimensions and shapes to be achieved.
Times a 5 Axis Machine is Needed
As we have said, these machine tools offer adaptability and flexibility. Hence, they can be used for several operations and needs. Some of the times when they will come in handy include:
1. When Engineering Solutions that are More Flexible Are Needed
Sometimes, engineers need to design difficult forms and shapes during production. When this happens, this kind of machine tool can afford them the flexibility and freedom to create very difficult forms and shapes.
Hence, parts can be made more complex and this would result in better general engineering solutions in almost all industries.
2. When Efficiency Needs to Be Increased While Lead Time Needs to be reduced
As we have said, these tools use CNC machining, which means control is automated. You can read this to learn more about CNC machining. Hence, it ensures efficacy in any production. Furthermore, you do not have to keep moving parts from one machine to the other since just this machine can handle all the things you need to do.
The ability of the tool to do this reduces lead time and offers other significant advantages.
3. When You Have to Work on Complex Shaped Pieces
The machine is the perfect tool for companies that need precise yet complex work pieces such as oil and gas, electronic, automotive, medical, semiconductor, and aerospace. If you are in any of these sectors, then best believe you need a 5 axis milling service.
This is because manufacturers under these sectors often need the correct equipment alongside their skills to ensure they produce long-lasting and accurate parts. When you have the right equipment, you can set yourself apart from your competitors by producing better parts while ensuring you never fall behind with profits.
4. When the Accuracy and Quality of Parts Needs to be improved
Human errors sometimes happen during manufacturing, this is especially true when various machines need to be set up for a particular part.
But with 5 axis machining, the chances of both machine and human errors are greatly reduced. This is because the need to set up multiple machines is eliminated. Therefore, accuracy will be significantly improved since just one setup will be needed.
Advantages
The following are some of the benefits you will enjoy when a 5 axis milling service is used:
1. You Can Handle Complex Designs
As we have already mentioned in this read (perhaps more than once) this machining allows manufacturers to easily manage designs that would have otherwise been considered too complex. This includes gear wheels, blood or medical transfusion tools, injection molds, hydraulic systems parts, and so on.
2. Would Help Increase Productivity
Labor cost keeps rising by the day; hence, most manufacturers have to look closely into labor cost if they are to ensure they maintain their profit margins. Visit https://www.bdc.ca/ to find out ways you can manage your labor cost effectively.
However, it goes beyond this as even available labor forces are sometimes not adequately trained. Hence, most manufacturers are thrilled by the ideas of CNC machining. This not only helps them handle the issue of labor cost but also ensures that the company’s productivity is increased. Since time will not be spent setting up several machines to work on the next production stage.
3. Increased Accuracy
The manual setting needed is significantly reduced; hence, the resulting part would be accurate in the end.
Conclusion
In this article, we have discussed some of the important reasons you need a 5 axis milling service as a manufacturer. We have also discussed some of the advantages you would enjoy as a result. We believe this article has been informative and helpful to you.